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Exploring the impact of Lean manufacturing on flexibility in SMEs

机译:探讨精益制造对中小企业灵活性的影响

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摘要

Purpose: This paper describes the use of simulation and case-study research to assess flexibility gains induced by the adoption of three Lean Manufacturing practices.\udDesign/methodology/approach: We gather useful material and information about the manufacturing process of a selected Small-Medium Enterprise by adopting a case-research approach. The Value Stream Mapping is the method used for visualizing flows of products and information along the production system. Starting from the current arrangement of the company, computer simulation is used to assess the benefits arising from Cellular Manufacturing, Just-in-Time Delivery by Suppliers, and Single Minute Exchange of Dies.\udFindings: To investigate the flexibility improvements coming from the introduction of Lean Manufacturing, we present a simulation model of the described company on which we performed our analysis. We quantify the flexibility of different configurations according to the new 5-step approach in order to segregate the contribution of different lean techniques.\udOriginality/value: We extend the combined use of Case Research and Computer Simulation to the research on Manufacturing Flexibility within Small-Medium Enterprises. We enhance the knowledge on this under investigated context collecting quantitative field data. Moreover, building on the factorial Design of Experiment, we introduce a new 5-step method to appraise the cost benefit ratio of lean techniques for flexibility. The managerial implication of this research is mostly related to the provision of a supporting method for the decision making process propaedeutic to Lean Manufacturing introduction.
机译:目的:本文描述了使用仿真和案例研究来评估采用三种精益生产实践所带来的灵活性提升。\ udDesign / methodology / approach:我们收集了有关选定小型制造商的制造过程的有用材料和信息。中型企业采用案例研究的方法。价值流映射是用于可视化整个生产系统中产品和信息流的方法。从公司目前的安排开始,使用计算机仿真来评估蜂窝制造,供应商的及时交货以及模具的一分钟更换所产生的收益。\ udFindings:研究引入后的灵活性改进在精益制造公司,我们提供了所描述公司的仿真模型,并在此模型上进行了分析。我们将根据新的5步方法量化不同配置的灵活性,以区分不同精益技术的贡献。\ ud原始性/价值:我们将案例研究和计算机仿真的结合使用扩展到小型制造灵活性的研究中-中型企业。在收集定量现场数据的调查背景下,我们增强了对此的知识。此外,基于实验的析因设计,我们引入了一种新的5步方法来评估精益技术的灵活性的成本收益率。这项研究的管理意义主要与为精益生产介绍的决策过程提供支持方法有关。

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